Pallet Planner by HexaEcomSea containers and air ULDs
Open planner

Planner guide

Everything the planner does, and how to read its plans. The numbers it uses are typical values: always confirm the final plan with your forwarder or airline.

Getting started

  1. Open the planner. The first time, pick inches/pounds or centimetres/kilograms (you can switch any time in the sidebar).
  2. A demo project loads so you can look around. Click New to start your own, then Import AWD / FBA upload file on the Shipments tab.
  3. Choose Sea or Air in the sidebar, then set the pallet, limits and container or ULD.
  4. Read the Plan tab first: it shows the pallet count and any problems. Then check the Container or Air · ULD tab, the Pallets tab and Compare.

On a phone, the settings sit behind the Settings button above the tabs.

Import file

The planner reads the same Excel or CSV file you upload to Seller Central. It looks for a header row with these columns (names can vary a little):

ColumnUsed for
Merchant SKU (or SKU)Box labels. If a SKU contains a colour word (for example -Black), its boxes are drawn in that colour
Units per box (or Quantity)Units on each pallet
Number of boxesHow many cartons of this line
Box length / width / heightCarton size. Headings with (cm) are read as centimetres, otherwise inches
Box weightCarton weight. (kg) in the heading means kilograms, otherwise pounds

Boxes are numbered in Amazon's label order (SKU A to Z), so box numbers on the pallet sheets match the printed box labels. Spot-check one label to be sure. An Amazon shipment ID in the file name (for example FBA17ABCDEF) is picked up automatically.

Pallet rules

Sea containers

TypeNotes
20' / 40' Standard, 20' / 40' / 45' High CubeDoor height limits each pallet; stacks taller than the door are built inside.
20' Reefer, 40' High Cube ReeferHeight is to the red load line, so cold air can flow over the cargo.
20' / 40' Open TopLoaded from the top, so the door height doesn't limit cargo.
20' / 40' Flat RackNo side walls or roof; height is the end-wall height. Cargo must be lashed.

The Container tab shows two floor patterns. Option 1 · Straight rows turns every pallet the same way. Option 2 · Two lanes puts one lane long side across and one short side across, which often fits more 40 x 48 in pallets. The option you pick is used for pallet sheets, print and Excel. The Compare tab lists every container and option with the number of containers needed; click a row to use it.

Reading a container plan

Floor-loaded cartons

Switch Load as to Loose cartons to plan without pallets. Cartons are stacked in walls across the container, from the front wall to the doors. Each wall holds one box size of one shipment, so walls stay easy to count and check against box numbers. The plan lists every wall with its box numbers and shows how much floor is left at the doors.

Floor-loaded containers are unloaded by hand. Amazon and many 3PLs charge more for them or ask for pallets, so check with the receiving warehouse. Also check carton strength: the planner shows how much weight sits on a bottom carton.

Air ULDs

Air cargo travels on ULDs (unit load devices): flat aluminium pallets that are built up and netted, or closed containers. The planner places your pallets on the ULD base and checks them against its contour, the outline the cargo must stay inside.

ULDBaseContour heightWhere
PMC / P6P pallet125 x 96 in160 cm lower deck, 244 or 300 cm main deckWide-body lower deck, freighter main deck
PAG / P1P pallet125 x 88 in160 cm or 244 cmLower deck, main deck
PLA half pallet120.5 x 60.4 in160 cmLower deck
AKE / LD3 container61.5 x 60.4 in160 cm, with an overhang on one sideWide-body lower deck
DQF / LD8 container96 x 60.4 in160 cm, overhang both sidesLower deck (767)
ALP / LD11 container125 x 60.4 in160 cm, straight sidesLower deck

Contours slope at the top edges, so a pallet near the edge of the base can be lower than one in the middle. The planner tries two layouts: the most pallets per ULD, and one row down the middle. It uses the one that needs the fewest ULDs with nothing outside the contour. Each spot shows its max height. A pallet that still doesn't fit is drawn in red: lower the height limit, or pick a main-deck ULD.

Edge clearance keeps pallets a little in from the ULD edge for the net and locks. Contours here are simplified and typical; they differ by aircraft type and position.

Chargeable weight

Airlines charge the higher of the gross weight and the volume weight. Volume weight = length x width x height in cm, divided by the divisor:

The Air tab shows chargeable weight per pallet and per ULD, and what the same boxes would cost to send loose. Forwarders round and add minimums, so treat it as an estimate.

Sea vs air

The Compare tab plans the same boxes both ways with your settings: containers and cubic metres for sea, chargeable weight and ULDs for air. Enter your forwarder's rates (per container and per kg) to see a rough cost. Real quotes add fees, surcharges and minimums.

Print, Excel, share

Your data

The planner runs entirely in your browser. Shipments are saved in your browser's storage on this device, never on a server. A share link keeps the plan after the # in the link, a part browsers do not send to the server. The page loads two free libraries from public CDNs: three.js for 3D and SheetJS for Excel. Everything else works offline once the page is open.

To see how many people use the planner, the site counts visits with Google Analytics: pages viewed and which features are used (for example "print" or "import"). Shipment data, SKUs and file contents are never sent.

Limits

Open the planner